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Cummins Flywheel Housing Specification

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  1. Cummins Flywheel Housing Specifications
  2. Cummins Flywheel Machining Specs
  3. 8.3 Cummins Flywheel
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
1265875

C7/3116/3126 Flat 134 tooth

Ref.# OR9983, 15975722, 15979722, 15028478, 1991255

53206 / 305163138717″8 Bolt Holes & 1 Dowel
2569653

C15, C16, C18, 3406, 3406E Flat 113 tooth

*2441636

93306256965120″12 Bolt Holes
2W4199

3306 Deep Pot 14″ clutch 156 tooth

*Use 4P4613

107
4P46133306 Flat 156 tooth (2W6834, 7C4956)1003067N914620″9 Bolt Holes
4P4797

3406/3406E/C15 Flat 113 tooth

(cast# 10R2356, Cat#168003)

1033064N251420″12 Bolt Holes
4P8515

C9/ C10 /C11/ C12 /C13 / 3176 Flat 113 tooth

(REF# 2569652, 4P8494, 2903280, 7C6371, OR9986, 9Y5708 are all pot style flywheels. Use 4P8515 to convert to flat style

833064N251420″8 Bolt Holes
9L63923208 Flat 134 tooth54206 / 3059L811317″10 Offset Bolt Holes
9Y93113208 Flat 134 tooth56206 / 3059L811317″10 Offset Bolt Holes
9Y93133208 Tower 134 tooth60205 (2″)9L811317″10 Offset Bolt Holes
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
135597LN14 / NT855 10″ Bore-For Valeo Changeover 118Tooth97306485120″6 Bolt Holes & 2 Threaded
3016495NT855 Pot 103 Tooth

*BM66339, 3005145

104306479717″6 Bolt Holes & 2 Threaded
3021660N14 / NT855 Flat 103 tooth

*129594

100306479717″6 Bolt Holes & 2 Threaded
3039230M11 Flat 103 tooth71479717″
3042787L10 / M11 Pot 103 tooth

*3027546, 3042786

82306479717″6 Bolt Holes & 2 Threaded
3071535N14 / NT855 Flat 103 tooth

*3609903, 3609890, 3071536

94306479717″6 Bolt Holes & 2 Threaded
3071615L10 / M11 Flat 103 tooth Ref# 3328688, 3328689, 3039230, *3071614, 389920171306479717″8 Bolt Holes & 2 Threaded
3680922ISX Signature 600 Flat 113 tooth

*3680921 makes 2 numbers- 113 tooth is 3680922 if it is 118 tooth it is 3102508.

*3680348

81306368091320″12 Bolt Holes

ZF Adapter Housings / Plates. Home » Tony's Tips » Engine Information » Cummins QSM 11 Specifications. Counterclockwise facing flywheel. Cummins Signature ISX15 and QSX15 Main Bearing Bolts. Step 1 = 149 Nm, 110 lb.ft Step 2 = Rotate 180 degrees.

Flywheel Housing Applications: Cummins NT855 Small Cam, Big Cam, N14 (Kenworth, Peterbilt, Navistar 1982 & Up: Freightliner, Western Star, White Housing: SAE #1 Starter: Driver Side 9 O'Clock Flywheel. Cummins flywheel bolt torque JeffLipinski 08/09/07 at 11:59 PM. Does anyone have torque specs for the flywheel to crank bolts, pressure plate bolts, clutch housing to block. Copyofscan0001.pdf (156.43 KB, 11 views).

Cummins

PLEASE NOTE: The 5.9 & 8.3 have the same casting #'s. You MUST verify ring gear thickness, location & tooth count.

Part #DescriptionWeightPilotRing GearGear Dia.Mounting
3906807

8.3L C-Series Flat 173 tooth

Ring gear sits .275″ off of clutch face

60206 / 3053903309

.540 THICK

17″

8 Bolt Holes
3912913

8.3L C-Series Flat 138 tooth 6206/6305

Ring gear sits .250″ off of clutch face

60206 / 3053908546

.610 THICK

17″

8 Bolt Holes
39144323.9L & 5.9L B Series Flat58
3921263

5.9L B Series Flat 173 tooth

Ring gear sits .100″ off of clutch face. Has relief cut on back. 13″ & 14″ pattern

The only difference in 3921263 & 3906807 is the position of the ring gear on the flywheel.

*4933458, 3908575, 3908574, 3907564, 3903308, 3921264, 3974913

60206 / 3053903309.540 THICK8 Bolt Holes
3922645

8.3L C Series Flat 138 tooth (Ref.# 3922644)

This flywheel has very thick ring gear, that is it's characteristic.

206 / 305 3902127 .875 THICK8 Bolt Holes
39463875.9L B Series Dodge w/ 12.25″ or 13″ clutch (*3922644)60
398060Tooth 152 648 Bolt Holes
3974147

8.3L SAE2 13″ & 14″ Clutch (3977281) 138 tooth

Has relief cut on backside, ring gear is .100 off of clutch face

3796903 .560 thick 8 Bolt Holes
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
89221268.2L FLAT 138 tooth 70'S & 80'S Ford Medium Duty

Ref# 8922128, 8920432

65205511630217″8 Bolt Holes
2350744260 Series Flat 118 tooth 8″ bore (use 23509709)97306516666420″12 Bolt Holes
2350797560 Series Flat 118 tooth-Valeo 17″ clutch96
2350970960 Series Flat 118 tooth 10″ bore

(Ref# 5100534, 5101799)

94306516666420″12 Bolt Holes
2351417760 Series Flat 118 tooth 10″ bore (lighter design)

*23511177

89306516666420″12 Bolt Holes
4720300005DD-15 Flat904030320305
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
E5TZ6375J361 to 429 Gas Eng. 11-12, & 13″ Clutch 180 tooth

(D9TE6380BB)

50
E7HZ6375A6.6L / 7.8L Diesel Flat 138 tooth71206 / 305E6HZ6384A17″8 Bolt Holes
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
3986183V-8 Gas Flat 13″ Clutch 197 tooth 48
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
530GB3142675 / 676 Flat 118 tooth

*530GB4402

80306673GB22220″6 Bolt Holes
530GB3145ME7 Flat w/timing marks 118 tooth

*530GB544AM

81306673GB22220″6 Bolt Holes & 1 Dowel
530GB3170ME7 E-Tech Flat 117 tooth 2 notched

*530GB544AM

81306673GB3520″6 Bolt Holes & 1 Dowel
530GB4380P2675 Pot Design 118 tooth125306673GB22220″6 Bolt Holes
21514061MP712 Bolt Holes & 1 Dowel
21514067MP814 Bolt Holes & 1 Dowel
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
9060307005Flat 146 tooth (9060304105, 9060321901) 63 8 bolt holes
4600300305Flat 160 tooth 4600320051 Bearing Spacer. 206 bearing.

*46300103, 4600320001, 4570300159, 4600300205

84
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
1809144C916.9L / 7.3L Flat 137 tooth

*1809145C91

46205180777C9117″9 Bolt Holes
1810855C93DT466 A-B-C- Flat 138 tooth (1975-1996)

*681905C93

552051815440C117″8 Bolt Holes
1818214C917.3L / 444E Flat 137 tooth (drilled for 13″ & 14″)46206 / 305180777C9117″10 Bolt Holes
1821915C91DT466E Flat 138 tooth (Ref# 1821916C1)591815440C117″12 Bolt Holes
Part #DescriptionWeightPilotRing GearGear Dia.Mounting
20730056VED12 & VED13 Flat 153 tooth853062071195719.5″14 Bolt Holes & 1 Dowel
21184666I-Shift D13/MP88530619.5″
21514061Volvo D12 & Mack MP78530619.5″12 Bolt Holes & 1 Dowel
21514067D13 & MP88530619.5″14 Bolt Holes & 1 Dowel

Cummins N14 – Flywheel Housing – Installation

Install two 5/8-18 x 4-inch guide studs in the cylinder block to help support and align the housing during installation.

If a wet-type flywheel housing is being installed, do the following:
1. Install a new o-ring on the rear cover. Use vegetable oil to lubricate the o-ring.
2. Install 11 rectangular sealing rings in the capscrew dowel pin counterbores in the flywheel housing. Use gasket adhesive to fasten the sealing rings to the housing.

Install the flywheel housing over the guide studs.
Install the capscrews, and tighten in the sequence shown.
Torque Value: 203 N•m
[150 ft-lb]

Bore Alignment – Measurement
Use chalk to mark the housing at the 12:00 o'clock, 3:00 o'clock, 6:00 o'clock, and 9:00 o'clock positions.
Use dial gauge indicator (1), Part No. 3376050, and dial gauge attachment (2), Part No. ST-1325, to measure the bore alignment.

Attach a dial indicator to the crankshaft as shown.

NOTE: The indicator arm must be rigid for an accurate reading. It must not sag.
Put the indicator at the 12:00 o'clock position. Adjust the dial indicator until the needle points to ‘‘0.''

Rotate the crankshaft one complete revolution in a clockwise direction (viewed from the front of the engine).
Record the indicator reading at three different positions: 3:00 o'clock, 6:00 o'clock, and 9:00 o'clock.

Cummins Flywheel Housing Specifications

Continue rotating the crankshaft until the dial indicator is at the 12:00 o'clock position.
Check the dial indicator to make sure the needle still points to ‘‘0.''

Determine the total indicator runout (T.I.R.) as follows:

The maximum allowable total indicator runout (T.I.R.)depends on the diameter of the housing bore. See the following chart:

If the bore alignment does not meet the specifications, loosen the housing capscrews. Tighten the capscrews again, and measure the bore alignment again.

If the alignment is not within specifications and the bore is round, the housing can be shifted. Refer to Section 16.
If the alignment is not within specifications and the bore is not round, the housing must be replaced.

Face Alignment – Measurement
Install the dial indicator as shown.
Put the tip of the dial indicator gauge against the flywheel housing surface.

Rotate the crankshaft until the dial indicator is at the 12:00 o'clock position.
Push the crankshaft toward the front of the engine. Adjust the dial on the indicator until the needle points to ‘‘0.''

NOTE: The crankshaft must be pushed toward the front of the engine to remove the crankshaft end clearance each time a point is measured.

Rotate the crankshaft in a clockwise direction (viewed from the front of the engine).
Record the indicator reading at three different positions: 3:00 o'clock, 6:00 o'clock, and 9:00 o'clock.

Continue rotating the crankshaft until the dial indicator is at the 12:00 o'clock position.
Check the dial indicator to make sure the needle still points to ‘‘0.''

Specification

Determine the total indicator runout (T.I.R.) as follows:

The maximum allowable total indicator runout (T.I.R.) depends on the diameter of the housing bore. See the following chart:

If the alignment is not within specifications, remove the housing. Check for nicks, burrs, or foreign material between the block and the housing.

Check the alignment again. If the alignment is not within specifications, the block or the housing is not machined correctly.

Cummins Flywheel Machining Specs

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